We needed to inspect if:
Connector body is well moulded and with proper dimensions,
Rubber and plastic rings are with proper diameter and proper color,
Retainer is in good position,
Leak test of air leakage has passed correctly.
We needed to:
Design half-automated inspection machine for car connectors,
Install vision inspection,
Install leakage inspection,
Install touch-to-measure insepction.
We have to:
Design assembly station with pick-to-light system which will lead operator through assembly steps in order to forbid him to make mistake or to miss to put some part on the assembly object
End cap inspection station designed for visual inspection of the plastic wiper caps.
Types of defects detected with this system: print quality, print position, print colour.
Task:
Measurement of connector position on gasket of car light,
Maesurement if pins are on proper position.
Task:
Inspect if proper number of holes are filled with plastic in automotive connector,
Inspect if proper matrix is filled with plastic
Saving pictures of each inspected connector.
Task:
Read DataMatrix code on highly polished shiny surface of automotive turbine,
Inner diameter measuring on automotive turbine.
Task:
Precise measurement of overlaping width on inner tire layer with 4 camera system
Task:
Inspection of presence of pins on condensator body,
Distance measurement between two pins,
Inspection of irregularities in wax filling,
Optical character reading on plastic condensator body.
Task:
alu-foil presence inside cigar basic box ,
inspect if colour of foil is proper
inspect if paper is bended corectly
Task:
Protect operator hands during seat assembly,
Integrate safety system in existing controling loop,
Avoid damage of seat textile material.
Task:
Reading Data Matrix code on catalist,
Rotate catalist with servo motor and put it in precise position according top printed code position,
Cameras can not influence on catalist traveling path,
All 10 cameras have to be fixed ofr all catalist diameters.
Task:
Application needed 10 smart cameras for realisation - 5 cameras for each catalyst to cover 360 degees with proper over laping of zones.
Task:
InMold cheching system – Container (bucket) and lid (square and round) quality inspection
Tasks:
Production speed 300 cans/min,
4 different shapes and can dimensions,
Inspect if there are any holes (from 1mm diameter and bigger),
Inspect if there is any surplus of material around the perimeter,
Inspection should be done while object is flying in the air from press to bucket.
Solution:
High speed vision system,
3 smart camreas per machine,
SurfaceFlew and FlexFlex software tools,
HMI display with PC software that saves all pictures with bad samples(with exact time and date when problem was present),
All pictures are saved on manager PC via FTP,
Cameras are in IP67 with high vibration resistance.
Counting system for returnable bottles in crates at the beverage industry. Tasks: counting of crates on the conveyer (regular and irregular), total number of returned bottles (regular, missing), statistics…
Task:
Count all cookies,
18 different products,
Product capacity up to 12000 products per hour,
High temperature,
Saving pictures of products with damage.
Task:
To integrate additional heating hand for polypropilene shrinking improvement,
Task:
To design vision system which will be able to read all serial numbers on exise stamps with one camera,
System need to be supported by PC application which need to communicate with producer SAP system.
Task:
OCR (optical character recognition) on capacity of 500 boxes per minute,
Inspection of each character of DotCode reading.
Task:
Alu-foil presence inside cigar basic box,
Inspect if colour of foil is proper,
Inspect if paper is bended correctly.
Task:
Bottle cap inspection, level insepction, label insepction and inside dirt insepction.
